Divisions
Innovative Resin TechnologiesCapabilities
Process Overview
Auto Boring
Multiple holes from various angles can be drilled at one time using the multiple spindle Auto Bore machine. Each different component has its own dedicated fixture ensuring speed, accuracy and consistency from one component to the next.
Pin Router
The pin router is used for both upholstered and exposed grade products. The router is capable of machining the interior of a given component, not limited to the perimeter as is the rotary shaper.
Rotary Shaping
Rotary shaping is the most efficient method for removing a large amount of material quickly. Curved plywood blanks are typically indexed on locating pins and held in place with a pneumatic hold down clamp while the table rotates the blank past a cutter head. A number of blanks stacked vertically can be shaped simultaneously.
Slicer
This machine was specifically developed for cutting multiple parts from a curved plywood blank of exposed grade side frame or arm components. The blank is clamped to the carriage and moves past the cutter head which has saw blades spaced according to the desired width of the part.
Spindle Carver
The spindle carving machine is a simple piece of equipment that relies on the skill of the operator. The spindle carver allows the operator to round over or break the perimeter of a curved and shaped component. It is used when a specific radius is required on the edge of a component.
T-nut Insertion
T-nuts are an important fastener in the assembly of seating using curved plywood components. Davidson employs the use of automatic t-nut insertion machines. These machines accurately insert high strength threaded steel fasteners for use during assembly of the final seating product. T-nuts are typically used in components that will later be covered with foam and fabric as they are not designed aesthetically to be exposed. T-nuts are available in a variety of diameters and lengths, with 1/4-20, 5/16-18 and 3/8-16 being the most common. Automated high speed t-nut insertion machines are ideally suited to components with vertical (rather than normal to the surface) holes. Whenever possible components should be designed with this in mind.

